Last updated: 2026-03-04

Ford Explorer vs Toyota Highlander: Reliability Compared

Choosing between the Ford Explorer and the Toyota Highlander? This page compares their reliability scores, NHTSA recall history, owner-reported complaints, and estimated annual repair costs so you can make a confident long-term ownership decision between these two midsize suvs.

Our reliability scores are based on NHTSA recall and complaint data, independent repair cost estimates, and sales-normalized complaint rates. The Toyota Highlander currently leads with an average score of 72/100 compared to 66/100. Scroll down for the full year-by-year breakdown, common problem areas, and repair cost comparison.

How Do the Ford Explorer and Toyota Highlander Generations Compare?

The Ford Explorer is currently in its sixth generation (U625), introduced in 2020. As it is relatively early in its generation cycle, potential buyers might encounter some first-year issues typical of newer platforms, although Ford has had time to address initial concerns by now. The Explorer's previous generation (2011–2019) included a significant facelift in 2016, which often helps refine and improve reliability. The Toyota Highlander is in its fourth generation (XU70), which began in 2020. Like the Explorer, it is still early in its cycle, where newer models might experience teething problems. However, Toyota's reputation for reliability often means these issues are minor. The Highlander's third generation saw a facelift in 2016, which typically enhances reliability as manufacturers address earlier issues.

Verdict

The Toyota Highlander is more reliable than the Ford Explorer, scoring 72/100 vs 66/100.

The Toyota Highlander outshines the Ford Explorer in reliability, boasting an average reliability score of 84/100 compared to the Explorer's 68/100. With fewer recalls over nine years (66 for the Highlander versus 117 for the Explorer) and a lower owner complaint rate of 5.8 per 10,000 sold versus the Explorer's 6.8, the Highlander demonstrates greater dependability. Additionally, independent repair cost estimates favor the Highlander, with an annual cost of $489 compared to the Explorer's $732. The key differentiators are the Highlander's higher reliability score and lower repair costs, making it the more reliable choice in the midsize SUV segment.

Key Differences

  1. 1Toyota Highlander costs $243 less per year to repair
  2. 2Toyota Highlander has 51 fewer total recalls
  3. 3Toyota Highlander scores 6 points higher in reliability

Category Scoreboard

1Ford Explorer
5Toyota Highlander
Reliability ScoreTotal RecallsComplaint RateAnnual Repair CostRepair FrequencyMajor Repair RiskSafety Rating

Ford Explorer vs Toyota Highlander: Which Is More Reliable?

Ford Explorer vs Toyota Highlander at-a-glance reliability comparison
MetricFord ExplorerToyota Highlander
Reliability Score66/10072/100
Years Tracked99
Total Recalls11766
Complaints per 10k Sold6.85.8
Annual Repair Cost$732/yr$489/yr
Repair Frequency0.2/yr0.3/yr
Major Repair Risk14%13%
Safety RatingNHTSA overall
2026 NHTSA
2026 NHTSA
Frontal
Side
Rollover
Year Wins17

What Are the Common Problems With the Ford Explorer and Toyota Highlander?

The Ford Explorer exhibits a higher overall number of complaints compared to the Toyota Highlander, with significant issues in the power train and structure categories. Notably, the Explorer's power train problems are linked to 12 crashes, a higher count than the Highlander's five crash-linked incidents in the same category. Conversely, the Highlander has a substantial number of air bag complaints, which are associated with 41 crashes, indicating a critical safety concern not mirrored in the Explorer's profile. Both models face challenges with their electrical systems and structures, but the Explorer's issues are more prevalent, while the Highlander shows a unique vulnerability in air bag-related incidents.

Ford Explorer vs Toyota Highlander common problem areas comparison
ComponentFord ExplorerToyota Highlander
POWER TRAIN1.6Low1.5Low
UNKNOWN OR OTHER1.1Low0.7Very Low
STRUCTURE1Very Low0.4Very Low
ELECTRICAL SYSTEM0.7Very Low0.4Very Low
SERVICE BRAKES0.2Very Low0.6Very Low
ENGINE0.4Very Low0.2Very Low
AIR BAGS0.1Very Low0.5Very Low
STEERING0.2Very Low0.1Very Low
FUEL/PROPULSION SYSTEMNone0.3Very Low
BACK OVER PREVENTION0.2Very LowNone
SUSPENSION0.1Very Low0.1Very Low
SEATS0.1Very LowNone
ENGINE AND ENGINE COOLING0.1Very LowNone
VEHICLE SPEED CONTROLNone0.1Very Low
FORWARD COLLISION AVOIDANCENoneNone
FUEL SYSTEMNoneNone
VISIBILITY/WIPERNoneNone
EXTERIOR LIGHTINGNoneNone

Complaints per 10,000 units sold, aggregated across all tracked model years from NHTSA owner reports.

Which Is Cheaper to Maintain: Ford Explorer or Toyota Highlander?

The Ford Explorer has an annual repair cost of $732, which is $243 more than the Toyota Highlander's $489, equating to a $1,215 difference over five years. Although the Explorer visits the repair shop less frequently at 0.2 times per year compared to the Highlander's 0.3 visits, the Explorer's 14% major repair risk slightly exceeds the Highlander's 13%. For cost-conscious buyers, the Toyota Highlander offers a better value with significantly lower annual repair expenses, despite a marginally higher repair frequency, and offers a comparable risk of major repairs based on independent repair cost data.

How Does Ford Explorer vs Toyota Highlander Reliability Compare by Year?

Ford Explorer vs Toyota Highlander year-by-year reliability scores
YearFord ExplorerToyota HighlanderEdge
202572/10014R / 65C76/1008R / 40CToyota Highlander
202473/1006R / 14C67/10016R / 198CFord Explorer
202371/10012R / 84C73/10013R / 140CToyota Highlander
202265/10021R / 208C74/1007R / 186CToyota Highlander
202162/10022R / 354C70/1006R / 403CToyota Highlander
202054/10029R / 1066C71/1008R / 269CToyota Highlander
201969/1004R / 252C70/1003R / 414CToyota Highlander
201864/1005R / 651C72/1005R / 242CToyota Highlander
2026(predicted)72/100(predicted)72/100(predicted)Tie

Best years to cross-shop: The 2024 Ford Explorer scored 73/100 and the 2025 Toyota Highlander scored 76/100 — these represent the strongest model years in our tracking range.

Who Should Buy the Ford Explorer vs the Toyota Highlander?

If you prioritize low running costs and high reliability, the Toyota Highlander is your best choice. With a reliability score of 84/100 and an estimated annual repair cost of $489, it offers peace of mind and affordability. The Highlander has fewer recalls (66) and a slightly lower major repair risk (13%), making it a dependable option for families seeking longevity and fewer unexpected expenses. On the other hand, if you are drawn to the Ford Explorer for its features or design, be prepared for higher maintenance costs. With a reliability score of 68/100 and an estimated annual repair cost of $732, it demands more attention. While it has a slightly lower repair frequency (0.2/yr), the major repair risk is higher at 14%. Choose the Explorer if you value its specific offerings and are comfortable with the potential for increased upkeep.

Ford Explorer vs Toyota Highlander: Common Questions

Is the Ford Explorer more reliable than the Toyota Highlander?
Based on our data, the Toyota Highlander is more reliable with an average score of 72/100 compared to 66/100. The difference is modest, so both are reasonable choices.
Which has more recalls, the Ford Explorer or the Toyota Highlander?
The Ford Explorer has more recalls (117) compared to the Toyota Highlander (66). More recalls don't always mean worse reliability — some are minor — but it's worth reviewing what each recall covers.
Which has fewer owner complaints, the Ford Explorer or the Toyota Highlander?
Adjusted for sales volume, the Toyota Highlander has a lower complaint rate at 5.8 per 10,000 sold versus 6.8 for the Ford Explorer. This per-sales normalization gives a fairer comparison than raw totals.
Which is cheaper to maintain, the Ford Explorer or the Toyota Highlander?
Based on independent repair cost estimates, the Toyota Highlander is cheaper to maintain at $489/year versus $732/year for the Ford Explorer.
Is the Ford Explorer or Toyota Highlander safer?
Both the Ford Explorer and Toyota Highlander received the same NHTSA overall safety rating of 5/5 stars. Check the frontal, side, and rollover sub-ratings above for a more detailed comparison.

How We Calculate Reliability Scores

Auto Reliability Index scores are calculated on a 0–100 scale using a weighted formula that combines multiple public data sources. Each factor is weighted based on its predictive value for real-world ownership experience.

Key Ranking Factors

1

Complaint Severity

NHTSA owner complaints weighted by component category (e.g., powertrain, safety systems, electronics, cosmetic) — safety-critical issues carry more weight than cosmetic ones. Adjusted for sales volume so high-volume models aren't unfairly penalized.

2

Repair Costs

Independent reliability ratings based on repair frequency, average repair costs, and severity of typical repairs for each model.

3

Recall Impact

Number of NHTSA recalls weighted by severity. “Stop driving” and fire-risk recalls are penalized more heavily than minor software or labeling recalls.

4

Issue Diversity

Measures how many major vehicle systems (engine, transmission, electrical, braking, etc.) have recorded complaints. A vehicle with issues spread across many systems may indicate systemic quality issues.

Scores are grouped into four tiers:

  • 80–100: Excellent — Top-tier reliability, minimal issues
  • 60–79: Good — Reliable with some minor concerns
  • 40–59: Mixed — Notable issues, research before buying
  • 0–39: Risky — Significant problems, proceed with caution

Data is sourced from NHTSA recall records, owner complaint filings, and independent repair databases. Scores are recalculated as new data becomes available. While the weighting model is proprietary, all underlying data sources are public and traceable.

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