Last updated: 2026-03-04

Ford Explorer vs Hyundai Santa-FE: Reliability Compared

Choosing between the Ford Explorer and the Hyundai Santa-FE? This page compares their reliability scores, NHTSA recall history, owner-reported complaints, and estimated annual repair costs so you can make a confident long-term ownership decision between these two midsize suvs.

Our reliability scores are based on NHTSA recall and complaint data, independent repair cost estimates, and sales-normalized complaint rates. The Hyundai Santa-FE currently leads with an average score of 69/100 compared to 66/100. Scroll down for the full year-by-year breakdown, common problem areas, and repair cost comparison.

How Do the Ford Explorer and Hyundai Santa-FE Generations Compare?

As of 2023, the Ford Explorer is in its sixth generation, introduced in 2020. This generation is relatively mature, suggesting that many initial issues typically seen in new platforms may have been resolved. The last significant update came with the fifth generation's 2016 facelift, indicating the current model benefits from several years of refinement. In contrast, the Hyundai Santa Fe is transitioning to its fifth generation in 2024. The outgoing fourth generation, refreshed in 2021, is well into its cycle, offering a more stable and reliable option due to its established platform. Generally, mature platforms like these tend to be well-sorted, providing potential buyers with confidence in reliability.

Verdict

The Hyundai Santa-FE is more reliable than the Ford Explorer, scoring 69/100 vs 66/100.

The Hyundai Santa Fe demonstrates superior reliability compared to the Ford Explorer, evidenced by its higher average reliability score of 79/100 versus the Explorer's 68/100. While both vehicles have a similar rate of owner complaints, with the Santa Fe at 8 per 10,000 sold and the Explorer at 6.8, the Santa Fe has a significantly lower number of recalls—60 in contrast to the Explorer's 117. Additionally, the Santa Fe offers a lower estimated annual repair cost of $515 compared to the Explorer's $732, making it a more cost-effective choice for maintenance. Overall, the Santa Fe edges out the Explorer in terms of reliability and ownership costs.

Key Differences

  1. 1Hyundai Santa-FE costs $217 less per year to repair
  2. 2Hyundai Santa-FE has 57 fewer total recalls
  3. 3Hyundai Santa-FE has 4% lower major repair risk

Category Scoreboard

1Ford Explorer
4Hyundai Santa-FE
Reliability ScoreTotal RecallsComplaint RateAnnual Repair CostRepair FrequencyMajor Repair Risk

Ford Explorer vs Hyundai Santa-FE: Which Is More Reliable?

Ford Explorer vs Hyundai Santa-FE at-a-glance reliability comparison
MetricFord ExplorerHyundai Santa-FE
Reliability Score66/10069/100
Years Tracked99
Total Recalls11760
Complaints per 10k Sold6.88
Annual Repair Cost$732/yr$515/yr
Repair Frequency0.2/yr0.2/yr
Major Repair Risk14%10%
Year Wins2 (2 tied)4 (2 tied)

What Are the Common Problems With the Ford Explorer and Hyundai Santa-FE?

The Ford Explorer exhibits a higher incidence of power train complaints with 618 total issues, including 12 crash-linked, significantly more than the Hyundai Santa-Fe's 269 complaints with 9 crash-related. The Explorer also faces notable concerns in the "Unknown or Other" category with 417 complaints, whereas the Santa-Fe records 243 complaints in the same category but with a slightly higher crash linkage of 12. Conversely, the Santa-Fe experiences more engine-related issues, tallying 321 complaints compared to the Explorer's 144, though crash links are not specified for the Santa-Fe. Both models show vulnerability in service brakes, with the Santa-Fe having a marginally higher number of complaints (105) and equal crash linkages (11) compared to the Explorer (73 complaints, 11 crash-linked).

Ford Explorer vs Hyundai Santa-FE common problem areas comparison
ComponentFord ExplorerHyundai Santa-FE
POWER TRAIN1.6Low1.3Low
UNKNOWN OR OTHER1.1Low1.1Low
ENGINE0.4Very Low1.5Low
ELECTRICAL SYSTEM0.7Very Low0.9Very Low
STRUCTURE1Very LowNone
SERVICE BRAKES0.2Very Low0.5Very Low
STEERING0.2Very Low0.2Very Low
VEHICLE SPEED CONTROLNone0.3Very Low
FORWARD COLLISION AVOIDANCENone0.3Very Low
BACK OVER PREVENTION0.2Very LowNone
ENGINE AND ENGINE COOLING0.1Very Low0.1Very Low
AIR BAGS0.1Very Low0.1Very Low
SUSPENSION0.1Very LowNone
SEATS0.1Very LowNone
FUEL/PROPULSION SYSTEMNone0.1Very Low
VISIBILITY/WIPERNone0.1Very Low
FUEL SYSTEMNoneNone
SEAT BELTSNoneNone
VISIBILITYNoneNone
EXTERIOR LIGHTINGNoneNone
TIRESNoneNone

Complaints per 10,000 units sold, aggregated across all tracked model years from NHTSA owner reports.

Which Is Cheaper to Maintain: Ford Explorer or Hyundai Santa-FE?

Independent repair cost data shows that the Ford Explorer incurs an annual maintenance and repair cost of $732, compared to the Hyundai Santa-Fe's $515. This translates to a $217 difference each year, amounting to $1,085 over five years. Both vehicles have the same repair frequency of 0.2 visits per year, but the Explorer presents a higher major repair risk at 14%, compared to the Santa-Fe's 10%. For cost-conscious buyers, the Hyundai Santa-Fe offers better value with lower annual expenses and reduced risk of significant repairs, making it a more economical choice over time.

How Does Ford Explorer vs Hyundai Santa-FE Reliability Compare by Year?

Ford Explorer vs Hyundai Santa-FE year-by-year reliability scores
YearFord ExplorerHyundai Santa-FEEdge
202572/10014R / 65C75/1006R / 109CHyundai Santa-FE
202473/1006R / 14C73/1009R / 109CTie
202371/10012R / 84C70/1004R / 244CFord Explorer
202265/10021R / 208C66/10014R / 223CHyundai Santa-FE
202162/10022R / 354C69/10010R / 165CHyundai Santa-FE
202054/10029R / 1066C70/1002R / 165CHyundai Santa-FE
201969/1004R / 252C69/1003R / 201CTie
201864/1005R / 651C63/1007R / 489CFord Explorer
2026(predicted)72/100(predicted)73/100(predicted)Hyundai Santa-FE

Best years to cross-shop: The 2024 Ford Explorer scored 73/100 and the 2025 Hyundai Santa-FE scored 75/100 — these represent the strongest model years in our tracking range.

Who Should Buy the Ford Explorer vs the Hyundai Santa-FE?

If you're looking for a vehicle with a strong focus on reliability and lower running costs, the Hyundai Santa Fe would be your best choice. With a higher reliability score of 79/100 compared to the Ford Explorer's 68/100, the Santa Fe stands out as the more dependable option. It also has fewer recalls, totaling 60, and a lower estimated annual repair cost of $515. Additionally, the Santa Fe presents a lower major repair risk at 10%, making it an ideal pick for those who value peace of mind and budget-friendly maintenance. On the other hand, if you prefer a vehicle that historically faces fewer owner complaints, the Ford Explorer might appeal to you, with only 6.8 complaints per 10,000 sold compared to the Santa Fe's 8. However, keep in mind that the Explorer has a higher estimated annual repair cost of $732 and a greater major repair risk of 14%. Overall, for those who prioritize reliability and lower costs, the Hyundai Santa Fe is the recommended choice.

Ford Explorer vs Hyundai Santa-FE: Common Questions

Is the Ford Explorer more reliable than the Hyundai Santa-FE?
Based on our data, the Hyundai Santa-FE is more reliable with an average score of 69/100 compared to 66/100. The difference is modest, so both are reasonable choices.
Which has more recalls, the Ford Explorer or the Hyundai Santa-FE?
The Ford Explorer has more recalls (117) compared to the Hyundai Santa-FE (60). More recalls don't always mean worse reliability — some are minor — but it's worth reviewing what each recall covers.
Which has fewer owner complaints, the Ford Explorer or the Hyundai Santa-FE?
Adjusted for sales volume, the Ford Explorer has a lower complaint rate at 6.8 per 10,000 sold versus 8 for the Hyundai Santa-FE. This per-sales normalization gives a fairer comparison than raw totals.
Which is cheaper to maintain, the Ford Explorer or the Hyundai Santa-FE?
Based on independent repair cost estimates, the Hyundai Santa-FE is cheaper to maintain at $515/year versus $732/year for the Ford Explorer.

How We Calculate Reliability Scores

Auto Reliability Index scores are calculated on a 0–100 scale using a weighted formula that combines multiple public data sources. Each factor is weighted based on its predictive value for real-world ownership experience.

Key Ranking Factors

1

Complaint Severity

NHTSA owner complaints weighted by component category (e.g., powertrain, safety systems, electronics, cosmetic) — safety-critical issues carry more weight than cosmetic ones. Adjusted for sales volume so high-volume models aren't unfairly penalized.

2

Repair Costs

Independent reliability ratings based on repair frequency, average repair costs, and severity of typical repairs for each model.

3

Recall Impact

Number of NHTSA recalls weighted by severity. “Stop driving” and fire-risk recalls are penalized more heavily than minor software or labeling recalls.

4

Issue Diversity

Measures how many major vehicle systems (engine, transmission, electrical, braking, etc.) have recorded complaints. A vehicle with issues spread across many systems may indicate systemic quality issues.

Scores are grouped into four tiers:

  • 80–100: Excellent — Top-tier reliability, minimal issues
  • 60–79: Good — Reliable with some minor concerns
  • 40–59: Mixed — Notable issues, research before buying
  • 0–39: Risky — Significant problems, proceed with caution

Data is sourced from NHTSA recall records, owner complaint filings, and independent repair databases. Scores are recalculated as new data becomes available. While the weighting model is proprietary, all underlying data sources are public and traceable.

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